500T Cement Production Line

Project Overview

We recently designed and installed a complete 500-ton-per-day (TPD) cement production line. This turnkey project was engineered to deliver efficient, cost-effective cement manufacturing while meeting international quality standards.

• 1. Key Components & Technology:

  • Raw material processing system with crusher and pre-homogenization

  • Φ3.2×52m rotary kiln with 5-stage cyclone preheater

  • High-efficiency ball mill system for clinker grinding

  • Advanced bag filter dust collection system Fully automated PLC control system

   

  

• 2. Performance Highlights:

  Production capacity: 500 TPD of high-quality Portland cement

  Energy consumption: ≤110 kWh/ton cement (meets international standards)

  Emission levels: Below 30mg/Nm³ for dust emissions

  Automation level: 85% automated operations requiring minimal manpower

  

Customer Said:

“SMAT delivered exactly what they promised a reliable, efficient cement production line that has significantly improved our operations. The energy savings alone have made this project worthwhile.

Interested in similar solutions? Contact us today to discuss your project requirements!

10T/H Coal Grinding Production Line for Tanzania

Project Overview

We recently provided a highly efficient coal milling line for a Tanzanian mining company, designed to process raw coal into fine powder for industrial fuel applications. The complete system includes crushers, mills and auxiliary equipment to ensure stable operation and high output of power plants and cement plants.

• 1. Client Background

  Our client is a major energy supplier in Tanzania and needed a reliable coal milling solution to improve fuel efficiency in its operations. Their requirements included:

  Production capacity of 8-10 tons per hour

  Adjustable fineness (80-200 mesh)

  Low maintenance and energy-efficient design

  Durable equipment suitable for African climate conditions

  

• 2. Solutions and key equipment

  We supplied a complete coal grinding system, including:
  Hammer crusher – pre-crushing coal to particles ≤10mm
  Raymond mill (pulverizer) – produces fine coal powder (80-200 mesh)
  Bucket elevator and screw conveyor – automates material transportation
  Pulse dust collector – ensures clean and environmentally friendly production

  
  “The coal mill line runs smoothly and meets our production goals. The equipment is rugged and requires minimal maintenance, which is critical to our operations.”

Interested in similar solutions? Contact us today to discuss your project requirements!

100T/H Crushing and Granding plant for Mexico

Project Overview

We recently supplied a mining company in Mexico with a highly efficient mineral crushing and grinding line designed to process raw ore into fine powder for further metallurgical or industrial applications. The complete system includes primary crusher, secondary crusher and ball mill, ensuring optimal particle size reduction and processing efficiency.

• 1. Primary crusher: coarse ore crushing

  Model: jaw crusher

  Function: break down large raw ore (up to 500 mm) into smaller pieces (50-100 mm).

  Advantages:

  High crushing rate and high output

  Rugged structure for heavy-duty use

  Hydraulic adjustment for easy maintenance

  

• 2. Secondary crusher: intermediate crushing

  Function: further reduce the ore size (from 50-100 mm to 10-30 mm) for finer grinding.

  Advantages:

  Precise particle size control

  Energy-saving operation

  Hydraulic overload protection to ensure safety

  

• 3. Ball mill: fine grinding for optimal processing

  Model: dry and wet ball mill (customized according to ore type)

  Function: grind the crushed ore into fine powder (usually 50-200 mesh).

  Advantages:

  High grinding efficiency and low energy consumption

  Adjustable speed to meet different fineness requirements

  Wear-resistant lining for extended service life

  

Interested in similar solutions? Contact us today to discuss your project requirements!